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Alloy SteelUNS K90901DIN/EN: 1.4903

ASTM A182 F91 Martensitic Creep-Resistant SteelForging Metallurgy & Specs

9Cr-1Mo-V Creep-Strength Enhanced Ferritic Steel for Ultra-Supercritical Power Piping. Hot-forged and precision-machined in Rajkot, Gujarat strictly up to 50 kg max piece weight with 100% Optical Emission Spectrometry (OES) PMI testing and EN 10204 3.1 MTC compliance.

ASTM A388 UT Level IIUp to 50 kg Max Piece WeightRajkot, Gujarat (240 km Mundra)

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ASTM A182 F91 Martensitic Creep-Resistant Steel (UNS K90901 / 1.4903 / X10CrMoVNb9-1 / Grade 91) offers a minimum tensile strength of 585 – 760 MPa (85 – 110 ksi) and yield strength of 415 MPa min (60 ksi) with 190 – 248 HBW hardness. Manufactured by Jayesh Forge in Rajkot, Gujarat strictly up to 50 kg per piece, this alloy features Outstanding resistance to high-temperature steam oxidation. Tested per ASTM A388 Level II ultrasonic standards with EN 10204 3.1 MTC inspection.

1. ASTM / EN Chemical Composition Limits

ASTM A182 F91 Martensitic Creep-Resistant Steel Chemical Analysis (% by Weight)

100% OES / PMI Verified
ElementChemical SymbolMinimum (%)Maximum (%)Specification Role
CarbonC0.08%0.12%Controls base tensile strength & core hardness
ManganeseMn0.30%0.60%Combines with sulfur, increases hardenability and hot workability
PhosphorusP—0.02%Restricted to prevent temper embrittlement
SulfurS—0.01%Strictly controlled for cleaner grain flow and micro-cleanliness
SiliconSi0.20%0.50%Deoxidizer during melting; improves high-temperature scaling resistance
ChromiumCr8.00%9.50%Forms passive chromium oxide layer for oxidation & corrosion resistance
MolybdenumMo0.85%1.05%Prevents chloride pitting and enhances high-temperature creep strength
VanadiumV0.18%0.25%Grain refiner; precipitates secondary carbonitrides for creep strength
NiobiumNb0.06%0.10%Stabilizes against intergranular weld-decay corrosion
NitrogenN0.03%0.07%Austenite stabilizer; increases yield strength and PREN pitting number

* Ladle chemical analysis verified using optical emission spectrometer (OES) calibrated to NIST certified reference materials. Full chemical results recorded on EN 10204 3.1 MTC.

2. Mechanical Strength & Hardness Guarantees

ASTM A182 F91 Martensitic Creep-Resistant Steel Mechanical Properties

Tensile Strength (Rm)585 – 760 MPa (85 – 110 ksi)

Ultimate breaking stress threshold

Yield Strength (Rp 0.2%)415 MPa min (60 ksi)

Elastic deformation limit

Elongation in 50mm (A5)20% min

Plastic ductility before rupture

Hardness Parameter190 – 248 HBW

Surface indentation resistance

Reduction of Area (Z%)40% min

Cross-sectional necking ductile ratio

Impact Toughness (Charpy V-Notch)40 Joules min at +20°C

Dynamic fracture energy absorption

3. Forging & Thermal Processing Standards

Thermal Cycle & Machining Parameters

Hot Forging Temperature Range:

1150°C – 920°C

Standard Heat Treatment Cycle:

Normalized at 1040°C – 1080°C, cooled in air; tempered at 730°C – 780°C to produce fully tempered martensitic structure

Corrosion & Sour Gas Behavior:

Outstanding resistance to high-temperature steam oxidation

Machinability & Weldability Index:

Machinability: 48% of AISI 1212 • Requires tight temperature control: 200°C min preheat, controlled interpass (max 300°C), and mandatory PWHT at 750°C – 770°C

4. Global Standards Cross-Reference

International Equivalent Material Grades

USA (ASTM / ASME)ASTM A182 / ASME SA182 Grade F91 (Type 1 / Type 2)
Unified Numbering (UNS)UNS K90901
Europe (DIN / EN)1.4903 / X10CrMoVNb9-1 / Grade 91
Material Density7.76 g/cm³
EN / DIN (Europe)1.4903 (X10CrMoVNb9-1)
JIS (Japan)SFVAF28
5. Product Applications & Capabilities

Forged Components Manufactured in A182 F91

Strictly Up to 50 kg Max Piece Weight
Flanges

Supercritical Steam Piping Flanges

Class 900# to 2500# weld neck flanges for ultra-supercritical turbine connections.

Up to 50 kg maxView Specs
Key Industrial Applications:
Ultra-Supercritical Thermal Power PlantsCombined Cycle Main Steam PipingHigh-Temperature Reheater LinesNuclear Steam Generators
Procurement & Engineering Inquiries

A182 F91 Frequently Asked Technical Questions

Grade F91 relies on finely dispersed vanadium and niobium carbonitrides [V(C,N) and Nb(C,N)] within a tempered martensite matrix. Improper PWHT or under-tempering creates brittle untempered martensite, leading to premature creep rupture or Type IV cracking.

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