ISO 9001:2015 & IATF 16949 Certified
Carbon SteelUNS G10450DIN/EN: 1.1191

AISI 1045 / C45 Medium Carbon SteelForging Metallurgy & Specs

Medium Carbon High-Strength Forging Steel for Shafts, Axles & Gears. Hot-forged and precision-machined in Rajkot, Gujarat strictly up to 50 kg max piece weight with 100% Optical Emission Spectrometry (OES) PMI testing and EN 10204 3.1 MTC compliance.

ASTM A388 UT Level IIUp to 50 kg Max Piece WeightRajkot, Gujarat (240 km Mundra)

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AISI 1045 / C45 Medium Carbon Steel (UNS G10450 / 1.1191 / C45E / CK45) offers a minimum tensile strength of 570 – 700 MPa (82 – 102 ksi) and yield strength of 310 – 380 MPa (45 – 55 ksi) with 170 – 210 HBW (as-forged/normalized), up to 58 HRC after induction hardening hardness. Manufactured by Jayesh Forge in Rajkot, Gujarat strictly up to 50 kg per piece, this alloy features Requires protective plating, phosphate coating, or oil film. Tested per ASTM A388 Level II ultrasonic standards with EN 10204 3.1 MTC inspection.

1. ASTM / EN Chemical Composition Limits

AISI 1045 / C45 Medium Carbon Steel Chemical Analysis (% by Weight)

100% OES / PMI Verified
ElementChemical SymbolMinimum (%)Maximum (%)Specification Role
CarbonC0.43%0.50%Controls base tensile strength & core hardness
ManganeseMn0.60%0.90%Combines with sulfur, increases hardenability and hot workability
PhosphorusP—0.04%Restricted to prevent temper embrittlement
SulfurS—0.05%Strictly controlled for cleaner grain flow and micro-cleanliness
SiliconSi0.15%0.35%Deoxidizer during melting; improves high-temperature scaling resistance

* Ladle chemical analysis verified using optical emission spectrometer (OES) calibrated to NIST certified reference materials. Full chemical results recorded on EN 10204 3.1 MTC.

2. Mechanical Strength & Hardness Guarantees

AISI 1045 / C45 Medium Carbon Steel Mechanical Properties

Tensile Strength (Rm)570 – 700 MPa (82 – 102 ksi)

Ultimate breaking stress threshold

Yield Strength (Rp 0.2%)310 – 380 MPa (45 – 55 ksi)

Elastic deformation limit

Elongation in 50mm (A5)16% min

Plastic ductility before rupture

Hardness Parameter170 – 210 HBW (as-forged/normalized), up to 58 HRC after induction hardening

Surface indentation resistance

Reduction of Area (Z%)35% min

Cross-sectional necking ductile ratio

Impact Toughness (Charpy V-Notch)Optional sub-zero Charpy V-notch testing available upon request

Dynamic fracture energy absorption

3. Forging & Thermal Processing Standards

Thermal Cycle & Machining Parameters

Hot Forging Temperature Range:

1180°C – 850°C (2150°F – 1560°F)

Standard Heat Treatment Cycle:

Normalized at 840°C – 880°C; induction or flame hardened to 55-60 HRC for wear surfaces

Corrosion & Sour Gas Behavior:

Requires protective plating, phosphate coating, or oil film

Machinability & Weldability Index:

Machinability: 64% of AISI 1212 • Moderate; requires 200°C – 300°C preheat and post-weld stress relief to prevent cracking

4. Global Standards Cross-Reference

International Equivalent Material Grades

USA (ASTM / ASME)ASTM A29 / AISI 1045 / C45
Unified Numbering (UNS)UNS G10450
Europe (DIN / EN)1.1191 / C45E / CK45
Material Density7.85 g/cm³
EN / DIN (Europe)1.1191 (C45E / CK45)
BS (United Kingdom)080M46 (EN8D)
JIS (Japan)S45C
IS (India)IS 1875 45C8
5. Product Applications & Capabilities

Forged Components Manufactured in AISI 1045

Strictly Up to 50 kg Max Piece Weight
Gears

Forged Gear Blanks & Pinions

Hot-forged spur, helical, and bevel gear blanks with directional grain flow.

Up to 50 kg maxView Specs
Couplings

Heavy Transmission Couplings

Rigid and flexible drive shaft couplings for industrial reducers.

Up to 50 kg maxView Specs
Key Industrial Applications:
Automotive Crankshafts & SpindlesIndustrial Gear BlanksHydraulic Cylinder Rod ForgingsAgricultural Drive HubsPower Transmission Shafts
Procurement & Engineering Inquiries

AISI 1045 Frequently Asked Technical Questions

Yes, AISI 1045 is one of the most cost-effective grades for induction or flame hardening, enabling surface hardness of 54 to 58 HRC on gear teeth while maintaining a tough, resilient core.

Related Industrial Metallurgy Specifications

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Manufactured in Rajkot, Gujarat strictly up to 50 kg max piece weight. 4-hour quote turnaround committed.