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Carbon SteelUNS K03504DIN/EN: 1.0460

ASTM A105 / ASME SA105 Carbon SteelForging Metallurgy & Specs

Forged Carbon Steel for Ambient and Elevated Temperature Piping Systems. Hot-forged and precision-machined in Rajkot, Gujarat strictly up to 50 kg max piece weight with 100% Optical Emission Spectrometry (OES) PMI testing and EN 10204 3.1 MTC compliance.

ASTM A388 UT Level IIUp to 50 kg Max Piece WeightRajkot, Gujarat (240 km Mundra)

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ASTM A105 / ASME SA105 Carbon Steel (UNS K03504 / 1.0460 / C22.8 / P250GH) offers a minimum tensile strength of 485 MPa min (70 ksi) and yield strength of 250 MPa min (36 ksi) with 137 – 187 HBW (Brinell) hardness. Manufactured by Jayesh Forge in Rajkot, Gujarat strictly up to 50 kg per piece, this alloy features Standard atmospheric resistance; requires protective coating or painting for outdoor/marine exposure. Tested per ASTM A388 Level II ultrasonic standards with EN 10204 3.1 MTC inspection.

1. ASTM / EN Chemical Composition Limits

ASTM A105 / ASME SA105 Carbon Steel Chemical Analysis (% by Weight)

100% OES / PMI Verified
ElementChemical SymbolMinimum (%)Maximum (%)Specification Role
CarbonC—0.35%Controls base tensile strength & core hardness
ManganeseMn0.60%1.05%Combines with sulfur, increases hardenability and hot workability
PhosphorusP—0.04%Restricted to prevent temper embrittlement
SulfurS—0.04%Strictly controlled for cleaner grain flow and micro-cleanliness
SiliconSi0.10%0.35%Deoxidizer during melting; improves high-temperature scaling resistance
CopperCu—0.40%Improves corrosion resistance in sulfuric environments
NickelNi—0.40%Improves notch toughness, cryogenic ductility & hardenability
ChromiumCr—0.30%Forms passive chromium oxide layer for oxidation & corrosion resistance
MolybdenumMo—0.12%Prevents chloride pitting and enhances high-temperature creep strength
VanadiumV—0.08%Grain refiner; precipitates secondary carbonitrides for creep strength

* Ladle chemical analysis verified using optical emission spectrometer (OES) calibrated to NIST certified reference materials. Full chemical results recorded on EN 10204 3.1 MTC.

2. Mechanical Strength & Hardness Guarantees

ASTM A105 / ASME SA105 Carbon Steel Mechanical Properties

Tensile Strength (Rm)485 MPa min (70 ksi)

Ultimate breaking stress threshold

Yield Strength (Rp 0.2%)250 MPa min (36 ksi)

Elastic deformation limit

Elongation in 50mm (A5)22% min (in 50mm / 2")

Plastic ductility before rupture

Hardness Parameter137 – 187 HBW (Brinell)

Surface indentation resistance

Reduction of Area (Z%)30% min

Cross-sectional necking ductile ratio

Impact Toughness (Charpy V-Notch)Optional impact testing available upon request (20J @ 0°C)

Dynamic fracture energy absorption

3. Forging & Thermal Processing Standards

Thermal Cycle & Machining Parameters

Hot Forging Temperature Range:

1150°C – 900°C (2100°F – 1650°F)

Standard Heat Treatment Cycle:

Normalized at 900°C – 920°C, air cooled; or annealed per customer specification

Corrosion & Sour Gas Behavior:

Standard atmospheric resistance; requires protective coating or painting for outdoor/marine exposure

Machinability & Weldability Index:

Machinability: 70% of AISI 1212 free-machining standard • Excellent weldability using standard SMAW/GTAW; preheat recommended for heavy wall sections >25mm

4. Global Standards Cross-Reference

International Equivalent Material Grades

USA (ASTM / ASME)ASTM A105 / ASME SA105
Unified Numbering (UNS)UNS K03504
Europe (DIN / EN)1.0460 / C22.8 / P250GH
Material Density7.85 g/cm³
EN / DIN (Europe)1.0460 (C22.8 / P250GH)
BS (United Kingdom)BS 1503-221
JIS (Japan)SF490A
IS (India)IS 2004 Class 2 / 2062
5. Product Applications & Capabilities

Forged Components Manufactured in A105

Strictly Up to 50 kg Max Piece Weight
Flanges

ASME B16.5 Weld Neck & Blind Flanges

Class 150# to 2500# forged flanges with EN 10204 3.1 MTC inspection.

Up to 50 kg maxView Specs
Fittings

High-Pressure Forged Pipe Elbows

3000# and 6000# socket weld and threaded 90°/45° elbows.

Up to 50 kg maxView Specs
Rings

Seamless Rolled Rings & Sleeves

Centrifugally balanced seamless forged rings for pressure vessel nozzles.

Up to 50 kg maxView Specs
Key Industrial Applications:
Refinery Process PipingHigh-Pressure Steam HeadersPetrochemical Distillation ColumnsNatural Gas Utility MainsBoiler Feedwater Assemblies
Procurement & Engineering Inquiries

A105 Frequently Asked Technical Questions

Jayesh Forge specializes exclusively in precision closed-die forging and rolled rings strictly up to 50 kg per individual piece, ensuring rapid die-cycling and exact dimensional consistency.

Per ASME B16.5, ASTM A105 flanges over Class 300, or flanges over 4" NPS in Class 300, must be normalized, annealed, or quenched and tempered. Jayesh Forge provides normalized forgings with full furnace batch charts.

ASTM A105 is intended for ambient to elevated service (-29°C to 425°C), whereas ASTM A350 LF2 is a low-temperature impact-tested carbon steel rated down to -46°C (-50°F) with mandatory Charpy V-notch verification.

Related Industrial Metallurgy Specifications

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Manufactured in Rajkot, Gujarat strictly up to 50 kg max piece weight. 4-hour quote turnaround committed.