ISO 9001:2015 & IATF 16949 Certified
Alloy SteelUNS H51200DIN/EN: 1.7147

20MnCr5 / 16MnCr5 Chrome-Manganese Alloy SteelForging Metallurgy & Specs

Automotive & Heavy Transmission Case-Hardening Alloy Steel. Hot-forged and precision-machined in Rajkot, Gujarat strictly up to 50 kg max piece weight with 100% Optical Emission Spectrometry (OES) PMI testing and EN 10204 3.1 MTC compliance.

ASTM A388 UT Level IIUp to 50 kg Max Piece WeightRajkot, Gujarat (240 km Mundra)

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20MnCr5 / 16MnCr5 Chrome-Manganese Alloy Steel (UNS H51200 / 1.7147 / 20MnCr5 / 1.7131 (16MnCr5)) offers a minimum tensile strength of 1000 – 1300 MPa (core after case hardening) and yield strength of 700 – 900 MPa (core) with Surface: 59 – 63 HRC; Core: 30 – 38 HRC hardness. Manufactured by Jayesh Forge in Rajkot, Gujarat strictly up to 50 kg per piece, this alloy features Standard steel; requires protective lubrication. Tested per ASTM A388 Level II ultrasonic standards with EN 10204 3.1 MTC inspection.

1. ASTM / EN Chemical Composition Limits

20MnCr5 / 16MnCr5 Chrome-Manganese Alloy Steel Chemical Analysis (% by Weight)

100% OES / PMI Verified
ElementChemical SymbolMinimum (%)Maximum (%)Specification Role
CarbonC0.17%0.22%Controls base tensile strength & core hardness
ManganeseMn1.10%1.40%Combines with sulfur, increases hardenability and hot workability
ChromiumCr1.00%1.30%Forms passive chromium oxide layer for oxidation & corrosion resistance
SiliconSi—0.40%Deoxidizer during melting; improves high-temperature scaling resistance
PhosphorusP—0.04%Restricted to prevent temper embrittlement
SulfurS—0.04%Strictly controlled for cleaner grain flow and micro-cleanliness

* Ladle chemical analysis verified using optical emission spectrometer (OES) calibrated to NIST certified reference materials. Full chemical results recorded on EN 10204 3.1 MTC.

2. Mechanical Strength & Hardness Guarantees

20MnCr5 / 16MnCr5 Chrome-Manganese Alloy Steel Mechanical Properties

Tensile Strength (Rm)1000 – 1300 MPa (core after case hardening)

Ultimate breaking stress threshold

Yield Strength (Rp 0.2%)700 – 900 MPa (core)

Elastic deformation limit

Elongation in 50mm (A5)9% min

Plastic ductility before rupture

Hardness ParameterSurface: 59 – 63 HRC; Core: 30 – 38 HRC

Surface indentation resistance

Reduction of Area (Z%)35% min

Cross-sectional necking ductile ratio

Impact Toughness (Charpy V-Notch)Optional sub-zero Charpy V-notch testing available upon request

Dynamic fracture energy absorption

3. Forging & Thermal Processing Standards

Thermal Cycle & Machining Parameters

Hot Forging Temperature Range:

1150°C – 850°C (2100°F – 1560°F)

Standard Heat Treatment Cycle:

Direct hardening or single/double quench from 860°C – 900°C after gas carburizing

Corrosion & Sour Gas Behavior:

Standard steel; requires protective lubrication

Machinability & Weldability Index:

Machinability: 60% of AISI 1212 • Moderate; preheat recommended if welding before carburizing

4. Global Standards Cross-Reference

International Equivalent Material Grades

USA (ASTM / ASME)DIN EN 10084 / 20MnCr5 (SAE 5120 equivalent)
Unified Numbering (UNS)UNS H51200
Europe (DIN / EN)1.7147 / 20MnCr5 / 1.7131 (16MnCr5)
Material Density7.85 g/cm³
EN / DIN (Europe)1.7147 (20MnCr5) / 1.7131 (16MnCr5)
SAE / AISI (USA)SAE 5120
BS (United Kingdom)527M20
IS (India)20MnCr5 per IS 4432
5. Product Applications & Capabilities

Forged Components Manufactured in 20MnCr5

Strictly Up to 50 kg Max Piece Weight
Gears

Automotive & Tractor Gear Blanks

Precision closed-die gear blanks for Tier-1 automotive and tractor transmissions.

Up to 50 kg maxView Specs
Couplings

Precision Forged Shaft Couplings

Splined drive couplings for commercial vehicles.

Up to 50 kg maxView Specs
Key Industrial Applications:
Automotive Gearbox Transmission GearsTractor Bull Gears & PinionsHeavy Commercial Vehicle Synchronizer RingsMotorcycle Drive Sprockets
Procurement & Engineering Inquiries

20MnCr5 Frequently Asked Technical Questions

20MnCr5 combines Manganese and Chromium to provide high hardenability and superior core toughness at a significantly lower raw material cost than Nickel-bearing steels like 8620, while maintaining outstanding dimensional stability during carburizing.

Related Industrial Metallurgy Specifications

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Manufactured in Rajkot, Gujarat strictly up to 50 kg max piece weight. 4-hour quote turnaround committed.